Automatic Circular Saw USM-CS100NC
Unique Circular Saw machines are designed with the highest quality materials and engineering for use in a wide range of industries to cut bars and tubes. Our set of features rivals the biggest names in Japan and Taiwan, and is specially chosen to offer a high production rate and cutting accuracy. Along with Unique TCT/Cermet saw blades, the machine is primed to offer your business the lowest cost per cut.
Features
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Heavy duty machine construction with a torsion-free structure.
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Gearbox with zero backlash for high cutter life and low taper.
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Cutting head mounted on pre-hardened linear guides for vibration free cutting to optimize cutter life and
production.
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Infinitely variable cutting feed through ball screw servo motor and VFD.
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Inclined 45° saw stroke, optimized to achieve the shortest stroke.
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Saw blade guided by carbide pads on both sides for perfect cut finish and increased blade life.
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Infinitely variable saw motor speed controlled with A.C. frequency drive, timing belt, and saw gear.
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Both servos used in the machine are absolute servos that maintain safety and precision even in the case of
a power outage.
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Rapid approach (reference) movement of cutting head by ball screw servo motor.
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Indexing of job through Ball Screw Servo system arrangement with an accuracy of +/- 0.10mm.
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Indexing on on-bed roller table leading to less load on servos and higher life.
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Floating vice prevents material from hitting the vice at the time of indexing.
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Jaw liner made with highly wear resistance material (HCHCR) resulting in no degradation over time.
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Hydraulically driven wire brush for cleaning chips from saw blades while running.
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Automatic trim cut measuring system electrically adjustable to the required length (20-100 mm).
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Length of cut measured by PLC using Servo Drive arrangement.
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Inbuilt mist cooling arrangement applies the smallest quantities of lubricant to the cutting surface of the
saw blade.
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Pneumatically actuated separator to separate regular cutoffs, trim cuts, and remnant pieces.
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Separate hydraulic power pack with all control valves, gauges & oil level indicator for easy check &
maintenance.
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Ergonomically designed, AC cooled electrical control panel with high quality switches.
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High end PLC control system for reliability and quick troubleshooting.
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User friendly touch-screen HMI to feed cutting and material data.
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Equipped with self diagnostic function for fault finding and troubleshooting.
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Auto lubricator system prevents all machine components from rust and wear.
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Motorized Screw Conveyor for chips.
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Cutting Capacity
⬤ ■ ▢ 0° Ø20 - Ø100 mm 20x20 - 75x75 mm 20x20 - 75x75 mm Type
Fully automatic
- Numerical Control
- Servo feed
- Servo indexing
- VFD controlled blade speed
- Hydraulic clamping
Technical Specifications
USM-CS100NC Cutter Size (Ø360 or Ø315) x (2.0 to 2.6 mm thick) x (40 mm bore) Cutter Type TCT / Cermet / HSS Main Motor 20.0 HP (15 kW) Hydraulic Motor 2.0 / 3.0 HP (1.5 / 2.2 kW) Electrical Equipment ~ 3PH x 415V, 50Hz, TN-C-S w/ IP54 Protection Blade Speed 40-160 m/min Cooling Mist cooling system End piece 70 mm Control Servo Control through PLC Panel Compressed Air Required 4 - 6 bar (8 CFM) Machine Dimensions (L x W x H) 8500 x 2250 x 1800 mm Machine Weight 5400 kg